Structural

Structural Steel Inspection Checklist: Erection and Connection Verification

Checksheets Team

Construction Technology Experts

||8 min read

Structural steel inspection is critical for building safety. Steel frames support entire structures, and connection failures can have catastrophic consequences. Thorough inspection during erection ensures structural integrity for the building's lifetime.

Pre-Erection Inspections

Material Verification

  • Mill certificates review
  • Steel grade verification
  • Member identification matching drawings
  • Surface condition assessment
  • Shop fabrication quality

Foundation Ready Check

  • Anchor bolt location and projection
  • Anchor bolt template verification
  • Base plate leveling provisions
  • Grout pocket preparation

Steel Erection Inspections

Column Installation

  • Column orientation and alignment
  • Plumb verification (within tolerance)
  • Base plate bearing and grouting
  • Splice locations per drawings

Beam Installation

  • Member size and length verification
  • Connection type verification
  • Proper seating and bearing
  • Temporary bracing adequacy

Bracing Systems

  • Bracing member sizes
  • Connection details
  • Alignment and tensioning

Bolted Connection Inspections

Pre-Installation

  • Bolt grade verification (markings)
  • Hole alignment check
  • Faying surface condition
  • Washer requirements

Installation Verification

  • Bolt tightening method (turn-of-nut, tension control, direct tension indicator)
  • Torque verification for snug-tight bolts
  • Tension verification for slip-critical connections
  • Thread exposure verification

Welded Connection Inspections

Pre-Weld

  • Welder qualification verification
  • WPS availability and compliance
  • Joint fit-up inspection
  • Preheat requirements

Visual Weld Inspection

  • Weld size verification
  • Weld profile assessment
  • Crack and porosity detection
  • Undercut evaluation
  • Arc strike identification

NDT Requirements

  • UT/RT inspection scheduling
  • MT/PT for surface defects
  • Documentation of NDT results

Alignment and Survey

Structural steel must be erected within tight tolerances:

  • Column plumb (typically 1:500)
  • Beam level
  • Overall frame alignment
  • Connection point locations
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